This also caused the slave cylinder to over extend which is where the fluid leaked from and debris flying around within the bellhousing had contacted the fluid feed line to the slave cylinder and punctured a hole in it. The friction disc in the clutch had ripped completely apart which in turn scored and warped the flywheel. We had the vehicle towed to a repair shop nearby that also specialized in these vehicles. My clutch had given up but we were not sure how badly. So I called my friends and they came to look. When I came to a stop I noticed hydraulic fluid leaking from the car and it was shaking badly. Then the vehicle started to vibrate really bad so I pulled over at the walgreen's a few yards away. As I pressed the clutch pedal again it immediately fell to the floor with no pressure on the pedal at all and I could not select any gears. So I let out the clutch and tried to go back in. When I left the red light I went through the gears to get up to speed and as I came to 4th gear the shifter would not go in. Let me know if this helps or if you have other questions.I was driving in columbus, OH area to meet some friends and I had stopped at a red light. Test drive the vehicle to ensure proper operation. Pump the clutch pedal until firm (to refill actuator cylinder).ġ3. Start the vehicle the first time in neutral to help prevent personal injury from vehicle movement and see if the transmission will shift easily into gear.ġ1. If needed, refill the reservoir and continue to pull a vacuum until no more bubbles can be seen in the reservoir or until the fluid level no longer drops.Ĭaution: The vehicle will move if started in gear before the Actuator Cylinder is refilled and operational. Refill the reservoir to the proper level.ġ0. Apply a vacuum of 51-68 kPa (15-20 hg) and remove the adapter.Ĩ. In some cases, the adapter will fit into the reservoir opening.ħ. Place and hold the adapter on the reservoir filler neck to ensure a tight fit. Use a clean shop cloth to wipe away the fluid after each use.Ħ. Important: Brake fluid will deteriorate the rubber on the J 43485. Attach the J 43485 to the J 35555, or equivalent. Some manual transmission equipped vehicles have a combined brake and clutch fluid reservoir.ĥ. Fill the reservoir to the proper level with the required fluid. Clean the dirt and grease from the reservoir cap in order to ensure that no foreign substances enter the system.Ĥ. Verify that all the lines and fittings are dry and secure.Ģ. Connect the clutch master cylinder pushrod to the clutch pedal.ġ. Refer to Underhood Electrical Center or Junction Block Bracket Replacement in Computers and Control Systems.ħ. Remove the shop towel and discard in a suitable container.Ħ. Install the reservoir line in the clutch master cylinder.ĥ. Connect the clutch damper to the clutch master cylinder.Ĥ. Uncap the reservoir and hydraulic lines.ģ. Important: While installing, ensure that the clutch master cylinder pushrod is aligned with he clutch pedal.Ģ. Install the clutch master cylinder while rotating 1/4 turn counterclockwise. Rotate the clutch master cylinder one 1/4 turn clockwise and remove the cylinder from the vehicle.ġ. Cap the reservoir and hydraulic lines in order to prevent fluid loss and contamination.Ĩ. Disconnect the reservoir line from clutch master cylinder.ħ. Disconnect the clutch damper from the clutch master cylinder.Ħ. Notice: Refer to Brake Fluid Effects on Paint and Electrical Components Notice in Service Precautions.ĥ. Place a shop towel under the clutch master cylinder in order to catch any fluid loss. Pull the clutch pedal upward in order to disengage the clutch master cylinder pushrod from the clutch pedal.Ĥ. Remove the clutch pedal retainer from the front of the clutch pedal assembly.Ģ. All attached pictures will correlate with these directions as indicated.ġ. After that, I will provide the directions for bleeding the system. Read through them to confirm you did it correctly. With that, I am going to provide all the steps for replacing the part. I have a feeling you didn't get the push rod properly installed.
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